Our Services

More than 45 successful years of researching, developing and producing ribbed, spiral and smooth hoses.

Development

Successful plastic solutions arise from a holistic view. In order to develop tailor-made solutions for our customers, we rely on a combination of material expertise, manufacturing process knowledge, methodological competence, many years of quality experience and the use of the latest IT software.

The close cooperation with our customers during the project is very important for a successful solution. The wishes and requirements of our customers and detailed feasibility studies are necessary.

Project planning

Our project planning takes place in close cooperation between you and our team of experts. Timing and economic aspects are in the focus.

Our experienced and well-trained project team is at your disposal with their special know-how in the field of extrusion, plastic injection molding and assembly technology.

Our employees look forward to your inquiry and will create a solution concept tailored to your individual needs to match your product requirements.

If the tool dimensions or the in-house capacity are insufficient, we obtain the appropriate components from external qualified partners. In this way, we are always able to meet your requirements.

Toolmaking

We rely on the highest quality in toolmaking and manufacture complex tools with modern CNC machines. Flexible working time models guarantee optimal delivery times. These individual tools are designed and built on the basis of 3D CAD / CAM systems.

All tools are checked for functionality before they are released for series production. We guarantee good and quality plastic parts.

We implement capacity expansions through a well-developed network of regional toolmakers.

Extrusion / Plastic injection molding technology

Our employees process different plastics in our production. This is done in
3-shift operation with 15 modern injection molding machines and 15 extrusion lines.

Our in-house developed extrusion machines enable us to manufacture individual hoses of the highest quality and with a tailor-made shape.

In order to be able to provide our customers with the best possible performance at all times, our modern extrusion and injection molding machines, drying systems and robot systems are constantly kept up to date and operated exclusively by an experienced and highly qualified team of specialists.

Our ERP system ensures a smooth production process and guarantees timely and reliable fulfilment of our customer orders.

Assembly of hose systems and electrical devices

A special focus of our activity is on the assembly of individual parts from hoses, plastic parts and electronics / electrics to complete hose systems and electrical devices.

The constant innovations and technical advances at Truplast make the joining of individual plastic components or the assembly of complex assemblies up to the integration of complete application systems a matter of course.

Our assembly workstations can be equipped with ESD protection so that sensitive electronic parts can also be processed safely.

DESIGN

Truplast designs, develops and manufactures custom-made and standard hose systems. Our focus is designing and developing custom and innovative plastic vacuum hose system solutions.

PRODUCTION

Our products are manufactured in a wide range of diameters and lengths for different applications.

ASSEMBLY

We offer complete and semi-complete assembled hose systems or rolls only. In terms of contract manufacture, we further offer the assembly of construction groups up to the complete finished device.

Get in touch!

+49 64 03 / 9 16 – 0